CNC MILLING

Our 2 CNC machining centres, a Bridgeport VMC 600X [22-ATC] (Travel - 600mm x 410mm x 520mm) at max 12,000 rpm and a Deckel Maho DMC 63V [24-ATC] (Travel - 630mm x 500mm x 500mm) at max 8,000 rpm are operated with programming done by our team of experience CAD/CAM engineers.

To ensure complex shape accuracy and maintaining critical dimensions, the latest 3D CAD/CAM (Delcam’s PowerMILL & PowerSHAPE) software programs are used for these manufacturing processes.

Capable of importing/exporting file formats: IGES (Initial Graphics Exchange Specification), DXF (Drawing Interchange Format), STEP, Native Parasolids, AutoCad DWG files, or Unigraphic PRT files.

CNC WIRE-CUT (WIRE EROSION)

For wire-cut machines, KANZEN has 2 units of Makino U-32K (Travel – 370mm x 270mm x 220mm by 35mm x 35mm) and a Sodick AQ325L (Travel – 355mm x 250mm x 228mm by 78mm x 78mm). Wire diameter used ranges from 0.10mm to 0.20mm. Wire auto-threading is available and comes in handy during overnight machining.

It is also capable for 4-axis cutting and application is supported by EHCAM software. Accuracy achievable is 0.002mm.

A super drill machine is used for spark eroding wire start holes from diameters 0.10mm to 3.00mm holes.

EDM (Spark Erosion)

There are 2 units of Sodick AM3L [4-ATC] (Travel – 305mm x 203mm x 254mm) and 2 units manual machine (Travel – 400mm x 300mm x 185mm)

At KANZEN, not a thought is spared when selecting and investing in the most viable electrodes holding system and is seriously looked into at all levels. All electrode holders are Erowa system that guarantees high accuracy, repeatability and reliability from each pre-machining station to another till final EDM machining.

Surface finishes achievable from the CNC EDMs are 2.2Rmax.